most Coolant temperature sensors

These voltages are not accurate with anything other than a 1k pullup

Vehicle 0C 20C 40C 50C 60C 70C 80C 90C 100C 110C
Most Japanese 4.26v 3.57v 2.93v 2.86v 2.55v 2.23v 1.92v 1.67v 1.40v 1.18v
Most Aftermarket 4.26v 3.57v 2.93v 2.86v 2.55v 2.23v 1.92v 1.67v 1.40v 1.18v
Most German 4.28v 3.60v 2.78v 2.43v 2.12v 1.84v 1.60v 1.20v 0.75v 0.56v
Most Ford/Chevy/Dodge 4.26v 3.57v 2.78v 2.45v 2.12v 1.59v 1.36v 0.97v 0.75v 0.60v

The above chart shows most common coolant temperature sensor data as well as other aftermarket brand sensors (GM Delphi, AC Delco, AEM, NGK, MOTEC NTC, etc.).

This information has been pulled from multiple manufacturer diagnostic manuals and converted from the OEM 2.2k pullup for my 1k pullup, but should still be double-checked for accuracy.

It's important to use the appropriate pullup with the voltages on the chart when inputting in your engine management (unless you are wiring in your own, in which case, pick either 1k or 2.2k).

1k ohm pullup resistors provide a faster response to the ECU, but the difference in speed is negligible for most applications.

most air temperature sensors

The adjacent chart shows most common coolant temperature sensor data as well as other aftermarket brand sensors (GM Delphi, AC Delco, AEM, NGK, MOTEC NTC, etc.).

This information has been pulled from multiple manufacturer diagnostic manuals and converted from the OEM 2.2k pullup for my 1k pullup, but should still be double-checked for accuracy.

It's important to use the appropriate pullup with the voltages on the chart when inputting in your engine management (unless you are wiring in your own, in which case, pick either 1k or 2.2k).

1k ohm pullup resistors provide a faster response to the ECU, but the difference in speed is negligible for most applications.

These voltages are not accurate with anything other than a 1k pullup

Vehicle -10C 0C 10C 20C 30C 40C 50C 60C
Most Japanese 4.42v 4.26v 3.98v 3.57v 3.26v 2.93v 2.86v 2.55v
Most Aftermarket 4.42v 4.26v 3.98v 3.57v 3.26v 2.93v 2.86v 2.55v
Most German 4.44v 4.28v 3.99v 3.60v 3.16v 2.78v 2.43v 2.12v
Most Ford/Chevy/Dodge 4.66v 4.26v 3.95v 3.57v 3.43v 2.78v 2.45v 2.12v
Delphi Air Temp Sensor
GM Delphi Packard Intake Air Temperature Sensor # 25036751 w Keyway Connector
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GM 150 2-way
Ballenger Motorsports - 2-way Shrouded GT 150 3.5mm Centerline Sealed Female Pigtail for IAT
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3/8 NPT Bung
EVIL ENERGY 3/8" NPT Female Weld on Bung Fitting Aluminum 2PCS
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Industrial Heat Shrink
400 Pcs Heat Shrink Tubing Kit-3:1 Ratio Adhesive Lined,Marine Grade Shrink Wrap - Industrial Heat-Shrink Tubing - Black
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Butt Splice Connectors
SVAAR 380PCS Non Insulated Butt Connectors Kit Butt Splice Connector Uninsulated Wire Splice Connectors for 26 to 6 Gauge Wire Marine Grade Tinned Copper Seamless Barrel Crimp Butt Splice Terminals
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Delphi Air Temp Sensor
GM Delphi Packard Intake Air Temperature Sensor # 25036751 w Keyway Connector
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GM 150 2-way
Ballenger Motorsports - 2-way Shrouded GT 150 3.5mm Centerline Sealed Female Pigtail for IAT
Buy on Amazon As an Amazon Associate I earn from qualifying purchases
3/8 NPT Bung
EVIL ENERGY 3/8" NPT Female Weld on Bung Fitting Aluminum 2PCS
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Industrial Heat Shrink
400 Pcs Heat Shrink Tubing Kit-3:1 Ratio Adhesive Lined,Marine Grade Shrink Wrap - Industrial Heat-Shrink Tubing - Black
Buy on Amazon As an Amazon Associate I earn from qualifying purchases
Butt Splice Connectors
SVAAR 380PCS Non Insulated Butt Connectors Kit Butt Splice Connector Uninsulated Wire Splice Connectors for 26 to 6 Gauge Wire Marine Grade Tinned Copper Seamless Barrel Crimp Butt Splice Terminals
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temperature switches

These have one wire or two wires.

  • If using a 2 wire switch: one wire should connect to ground, the other connects to your ECU input, relay ground, or bulb.
  • 20 or 22 AWG wire works well.
  • If the switch is only 1 wire, the case of the sensor is the ground, and the other wire is the "on/off" ground signal.

Since this is a temperature switch, when the desired operating temperature is reached, the switch inside opens or closes.

This can trigger:

  • a cooling fan to turn on
  • or trigger a high oil temperature warning light.

The coolant temp switch can be wired into a fan relay to trigger it on when the coolant reaches a certain temp if you run out of outputs on your engine management and you want to use the fan output to control something else.

Coolant temperature switch quick notes:
• Available in 1-wire or 2-wire versions
• 2-wire: one to ground, one to signal input
• 1-wire: body grounds through mounting, single wire = signal
• Use 20-22 AWG wire
• Switch opens/closes at set temperature
• Common uses: fan trigger, warning light
• Great workaround when ECU fan output is needed elsewhere

THREE WIRE TEMPerature SENSORS

The signal wire senses the voltage/resistance variations across the other two wires, and depending on whether the sensor was designed to output, the signal wire outputs the voltage/resistance that is converted to pressure, temperature, or position in the ECU.

This specific sensor in the adjacent picture is a Bosch PST-F_1 4 wire combination pressure/temperature sensor made for fuel pressure/temperature. It functions the same as a normal 3 wire temperature sensor, the extra wire is for a pressure signal.

Be careful purchasing any sensor, and make sure the threads match what your vehicle accepts. The PST-F1 in the adjacent picture has M10x1 threads, others have 1/8 NPT thread and some are even 3/8 NPT.

  • 5 volt power and sensor ground wires. Both of these wires connect directly to the 5V power and the sensor ground from your ECU, or whatever device is receiving the signal.
  • Signal wire: This connects directly to the ECU analog input.

Troubleshooting

  • If the sensor is showing 0V, check your signal wire or 5V connection.
  • If it is showing 5V, check your sensor ground connection.
3-Wire Coolant Temp Sensor Quick Notes:
• Signal wire varies voltage/resistance based on temperature
• 5V supply and sensor ground from ECU
• Signal connects to ECU analog input
• 4-wire combo sensors (pressure + temp) work similarly for temp portion
• Verify thread size before purchase (M10x1, 1/8 NPT, 3/8 NPT common)
• 0V reading → check 5V supply or signal wire
• 5V constant → check ground connection

Always match sensor specifications to your ECU calibration for accurate temperature readings.

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